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Background
From 1 January 2006, new E.U. food hygiene legislation
has applied throughout the UK. The new legislation requires
food business operators (except farmers and growers) to put in
place, implement and maintain a permanent procedure or
procedures based on HACCP principles.
What is HACCP?
Hazard Analysis and Critical Control Point (HACCP) is a
systematic approach to identifying and controlling hazards
(microbiological, chemical or physical) that pose a danger to
the preparation of safe food. HACCP seeks to control the
safety of ingredients and supplies coming into a food business
and what is done with them thereafter. The implementation of
HACCP is a legal requirement for many American and most
European food companies.
Benefits of HACCP HACCP
provides businesses with a cost effective system for control
of food safety from ingredients through production, storage
and distribution to sale and service of the final customer.
The preventative approach of HACCP improves food safety
management and also complements other quality systems. The
main benefits of HACCP are
- Protect consumers from food poisoning
- Compliance with regulations
- Support a Due Diligence defense in court
- Focuses employees on food safety precautions
- Protects the business reputation
Prerequisite Program
Before implementing HACCP, food businesses must
already be operating to standards of Good Hygiene Practice by
having appropriate prerequisite procedures or standard
operating procedures (SOP) in place.
Prerequisite procedures
are procedures for controlling a food operation in accordance
with specifications such as FDA Food Code, CFIA Codes of
Practice etc and industry specific regulations. Prerequisite
procedures define essential food safety practices that should
be in place as a prerequisite before and after a HACCP plan is
implemented.
Getting Started
Once prerequisites are in place, you can begin to
build HACCP on top of these [More].
The first things to do are
- Train staff in HACCP [More]
- Assemble staff into a small team with a team leader to
dead in designing and implementing HACCP. The team members
should have a good knowledge of the food preparation
process
- Apply the principles of HACCP to design and develop the
HACCP system [More].
Principles of HACCP
There are 7 principles of HACCP on which a food safety
management system is based. A food safety system based on the
principles of HACCP will enable hazards to be identified and
controlled before they threaten the safety of your food and
the health of your customers.
- Identify the hazards. Look at each step (e.g.
purchasing, delivery, storage, preparation, distribution
etc) in your operation and identify what can go wrong.
- Determine the Critical Control Points(CCPs). Identify
the points in your operation that ensures control of the
hazards.
- Establish Critical Limits. Set limits to enable
you to identify when a CCP is out of control e.g. the
minimum temperature required during pasteurization
- Establish a system to monitor control of the CCP.
When CCPs and critical limits have been identified it is
important to have a way to monitor and record what is
happening at each CCP. Typically monitoring will involve
measuring parameters such as temperature and time.
- Establish the Corrective Action. Corrective
actions must be taken when monitoring indicates that a
particular CCP is not under control, e.g. the temperature
of juice does not reach an acceptable level during
pasteurization and therefore need to be reworked or
discarded.
- Establish procedures for Verification.
Verification activities seek to confirm the HACCP system
is working effectively. Review and correct the system
periodically and whenever you make changes to your
operation e.g. new processing method, new ingredient, etc
- Establish a documentation system. Documentation,
procedures and records associated with HACCP have to be
maintained and available for inspection. The
implementation of HACCP leads to the creation of records
and auditors will want to inspect these records to confirm
adherence to HACCP principles. The aim should be to ensure
control is maintained without generating excessive
paperwork.
Online HACCP training, software and prerequisite
procedures
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